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https://taat.africa/com/technologies/bean-flour-and-flour-products-bean-processing-process
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Bean Flour and Flour Products: Bean processing process

Bean Flour Made Easy

Bean flour and flour-based products" technology is a set of machines that facilitates the production of flour derived from common beans. It transforms whole beans into a finely ground, powdery form that can be used in the creation of a diverse range of food products. This technology improves the digestibility and nutritional qualities of common beans, increasing their appeal to consumers. It also extends the shelf life of bean products, and offers economic opportunities to farmers and entrepreneurs by creating a lucrative market for bean flour and related food products. The technology is applicable to both rural and urban communities, and can be implemented using a range of equipment, from small manual systems for cottage-level production to larger automated facilities for industrial-scale processing. It plays a key role in improving food self-sufficiency, business development and the overall use of common beans in a variety of food products.

2

This technology is TAAT1 validated.

7•7

Scaling readiness: idea maturity 7/9; level of use 7/9

Project adoption1

Technology integrated in the ENSURE project.
See project details ›

4 USD

Bean flour per kg

1,500 USD

Soaking tanks of 500 liter

2,000 USD

Mills with a capacity of 300 kg hour-1

IP

Open source / open access

Problem

  • Limited consumer appeal: Long cooking times and high energy requirements make traditional bean products less convenient for consumers, particularly in urban markets.

  • Nutritional and digestibility constraints: Naturally occurring compounds in common beans can reduce nutrient bioavailability and digestibility if beans are not appropriately processed.

  • Limited product diversification: Reliance on whole-bean products restricts opportunities for processors to develop convenient bean-based foods and reach broader consumer markets.

Solution

  • Convenient bean products: Processing beans into flour reduces preparation and cooking time, enabling the development of convenient products for changing consumer preferences.

  • Improved nutritional quality: Appropriate processing reduces antinutritional compounds and improves digestibility and nutrient bioavailability in bean-based foods.

  • Expanded product opportunities: Bean flour can be used in a range of food products, enabling processors to diversify their product portfolio and access broader consumer markets.

Key points to design your business plan

For Manufacturers

The bean flour processing streamlines the preparation of common beans, offering substantial time and cost savings. It involves wet and dry milling procedures, providing a diverse range of bean-based products for both rural and urban communities.   

In order to make this venture successful, you need to identify reliable suppliers for manufacturing machines and obtaining the necessary raw materials. Optimize costs, expand offerings, and enter the market smoothly with simple machinery and minimal licensing. 

Your potential customers are small-scale farmers, agro-manufactures, development projects, government agencies, and NGOs. 

Collaboration with local farmers and agri-food companies for a reliable bean supply chain, ensuring sustainable sourcing for consistent high-quality bean flour production.

Cost considerations include efficient processing equipment, ranging from small motorized bean dehullers (US $370) to larger automated systems for industrial-scale processing (starting from US $3,000). Optimize costs with flexible pricing strategies aligned with consumer demand.

 

For resellers

Resellers can capitalize on the demand for diverse, gluten-free, and nutritious options, bean flour processing offers versatility and cost-effectiveness in various food products.

To successfully navigate this market, you need to position your business at the forefront of the growing demand for bean flour and processed products. Emphasize versatility, collaborate for a steady supply, and navigate licensing requirements smoothly.   

Your potential customer targets should be a broad customer base, from health-conscious urbanites to budget-conscious rural communities looking for various bean-based products. Emphasize bean flour's versatility and cost-effectiveness in various food products.

Establishing strong partnerships with local processors and farmers for a steady supply of high-quality bean flour. Explore strategic partnerships to expand product offerings and distribution reach.

Procurement costs for resellers involve the implementation of flexible models to cater to different market segments. Maximize profit margins with affordable production costs and a variety of packaging options.

 

For users

Bean flour processing enhances culinary experiences by offering unparalleled convenience and health benefits.

End-users of bean flour and flour products can save time and money while enjoying the health benefits of the products. 

The primary customers are health conscious individuals seeking gluten-free alternatives. Highlighting time and cost savings in meal preparation for busy urbanites and health-conscious homemakers.

Users can be supplied by local businesses that offer a range of flour products, from bread and pastries to soups and sauces.

Adults 18 and over: Positive high

The poor: Positive low

Under 18: Positive low

Women: Positive high

Climate adaptability: Highly adaptable

Farmer climate change readiness: Significant improvement

Environmental health: Moderately improves environmental health

Soil quality: Does not affect soil health and fertility

Water use: Same amount of water used

Biodiversity: Not verified

Carbon footprint: More carbon released

Scaling Readiness describes how complete a technology's development is and its ability to be scaled. It produces a score that measures a technology's readiness along two axes: the level of maturity of the idea itself, and the level to which the technology has been used so far.

Each axis goes from 0 to 9 where 9 is the “ready-to-scale” status. For each technology profile in the e-catalogs we have documented the scaling readiness status from evidence given by the technology providers. The e-catalogs only showcase technologies for which the scaling readiness score is at least 8 for maturity of the idea and 7 for the level of use.

The graph below represents visually the scaling readiness status for this technology, you can see the label of each level by hovering your mouse cursor on the number.

Read more about scaling readiness ›

Scaling readiness score of this technology

Maturity of the idea 7 out of 9

Semi-controlled environment: prototype

Level of use 7 out of 9

Common use by projects NOT connected to technology provider

Maturity of the idea Level of use
9
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9

Project Countries Beneficiaries Budget (USD) & duration Key figures
ENSURE
Enabling Environments for Sustainable Regional Agriculture Extension
  • Kenya
  • Rwanda
  • Burundi
  • Democratic Republic of the Congo
  • South Sudan
  • Uganda
  • Tanzania
  • Direct: 3,000,000    

13.14 million

2024–2027

  • 149,940 farmers trained
  • 9,996 Training
  • 2→3.5 tons/ha cereals production expected
  • 350 agent trained 

Figures in italic are from project plans and may change during implementation.

Countries with a green colour
Tested & adopted
Countries with a bright green colour
Adopted
Countries with a yellow colour
Tested
Countries with a blue colour
Testing ongoing
Egypt Equatorial Guinea Ethiopia Algeria Angola Benin Botswana Burundi Burkina Faso Democratic Republic of the Congo Djibouti Côte d’Ivoire Eritrea Gabon Gambia Ghana Guinea Guinea-Bissau Cameroon Kenya Libya Liberia Madagascar Mali Malawi Morocco Mauritania Mozambique Namibia Niger Nigeria Republic of the Congo Rwanda Zambia Senegal Sierra Leone Zimbabwe Somalia South Sudan Sudan South Africa Eswatini Tanzania Togo Tunisia Chad Uganda Western Sahara Central African Republic Lesotho
Countries where the technology is being tested or has been tested and adopted
Country Testing ongoing Tested Adopted
Benin –No ongoing testing Tested Adopted
Burkina Faso –No ongoing testing Tested Adopted
Burundi –No ongoing testing Tested Adopted
Central African Republic –No ongoing testing Tested Adopted
Côte d’Ivoire –No ongoing testing Tested Adopted
Democratic Republic of the Congo –No ongoing testing Tested Adopted
Ethiopia –No ongoing testing Tested Adopted
Kenya –No ongoing testing Tested Adopted
Malawi –No ongoing testing Tested Adopted
Nigeria –No ongoing testing Tested Adopted
Rwanda –No ongoing testing Tested Adopted
Senegal –No ongoing testing Tested Adopted
Tanzania –No ongoing testing Tested Adopted
Uganda –No ongoing testing Tested Adopted

This technology can be used in the colored agro-ecological zones. Any zones shown in white are not suitable for this technology.

Agro-ecological zones where this technology can be used
AEZ Subtropic - warm Subtropic - cool Tropic - warm Tropic - cool
Arid – – – –
Semiarid – – – –
Subhumid – –
Humid

Source: HarvestChoice/IFPRI 2009

The United Nations Sustainable Development Goals that are applicable to this technology.

Sustainable Development Goal 2: zero hunger
Goal 2: zero hunger
Sustainable Development Goal 3: good health and well-being
Goal 3: good health and well-being
Sustainable Development Goal 13: climate action
Goal 13: climate action

The following steps are required to make most of bean flour for a wide range of culinary applications and food products, adding nutritional value and diversity to your cooking.

1. Choose Your Bean Flour: Select bean flour produced through either wet or dry milling, depending on your intended use.

2. Decide on Your Recipe: Determine the recipe or food product you want to prepare using bean flour.

3. Baking and Cooking: For Baking (Bread, Pastry, Porridge), If you're making bread, pastry, or porridge, use bean flour as an all-purpose, gluten-free ingredient. Blend it with cereal flour to achieve the desired texture and taste.

4. Food Texturing: For Food Texturing (Crisps, Pasta), Use pure bean flour as a texturing ingredient for crisps and pasta to enhance their texture and nutritional value.

5. Thickening Soups, Sauces, and Beverages: For Thickening (Soups, Sauces, Beverages), Incorporate bean flour as a thickener for soups, sauces, and beverages to add body and creaminess to your dishes.

6. Meat Analogues: For Meat Analogues (Protein Replacement), Utilize bean flour as a protein replacement in meat analogues, enhancing their nutritional content and making them suitable for vegetarians and vegans.

Last updated on Sep 22, 2026